HomeCase StudiesEight hours of weekly paperwork, gone
Manufacturing · 50 people

Three flows killed eight hours of weekly paperwork.

At a 50-person manufacturer, supervisors spent every Friday compiling production numbers into a report, chasing safety-checklist signatures and re-typing purchase requests into email threads. Three Power Automate flows now do all of it — without them.

3flows built
8 hrspaperwork gone / week
2 wksfirst flow to live
The problem

Friday belonged to paperwork, not production.

Every Friday, the supervisors' real work stopped and the compiling began. Production numbers had to be pulled together into the weekly report — gathered from where each line had recorded them, re-typed into a document, checked, formatted and sent. The numbers already existed; the entire job was moving them by hand into the shape the report needed. It was the same routine every single week, and it always fell on the people the factory floor could least spare.

The safety checklists made it worse. Completed checklists needed signatures, and collecting them meant chasing — finding whoever hadn't signed, reminding them, then coming back to check whether they finally had. Nobody disputed that the sign-offs mattered; the problem was that keeping them complete depended entirely on a supervisor playing messenger between the checklist and the people who owed it a signature.

Then there were the purchase requests. A request would come in one form, and a supervisor would re-type it into an email thread to get it approved. From that point on, its fate lived in an inbox: replies, forwards, and no reliable way to see what had been approved, what was still waiting, or which thread the answer was buried in. Three separate chores, one common thread — supervisors doing manual relay work between systems and people, week after week.

What we did

Three flows, one per Friday chore.

We built three Power Automate flows, each one aimed at a specific piece of the Friday routine — starting with the report, where the pain was sharpest. The first flow was live in two weeks.

1
The production report, on a schedule

A scheduled flow compiles the production report from the SharePoint lists where the numbers already live and emails it out at 7 a.m. every Friday. By the time supervisors arrive, the report they used to spend the day assembling is already in everyone's inbox.

2
Safety sign-offs that chase themselves

The checklist flow sends automatic sign-off reminders to whoever still owes a signature. The chasing that used to be a supervisor's job now happens on its own, and the checklists get completed without anyone walking the floor to collect names.

3
Purchase approvals routed through Teams

Purchase requests are no longer re-typed into email threads. Each request routes through Microsoft Teams for approval — the approver acts on it where they already work, the outcome is recorded, and nothing gets buried in an inbox.

Results

What changed.

No vanity metrics — these are the three numbers the engagement was measured on.

3flows built
8 hrspaperwork gone / week
2 wksfirst flow to live
Built with
Power Automate SharePoint Online SharePoint lists Microsoft Teams Outlook Microsoft 365

Which day of the week does paperwork own at your company?

Book a free 30-minute audit — we'll pick the report, checklist or approval that eats the most time and show you what replacing it with a flow on your existing licenses would take.